Proudly made in the USA

Powder Coating services

7 Materials

.048"- .750" Thick

+3-5 days

Production Time

Powder Coating sizing and options

Part Sizes

1" x 3"

Min part size

30" x 36"

Max part size

.063" min diameter

Required Hole

7 MATERIALS, .048" - .750"

5052 H32 Aluminum6061 T6 Aluminum7075 T6 Aluminum4130 ChromolyMild Steel304 Stainless Steel316 Stainless Steel

Available Colors

Gloss BlackMatte BlackTextured Black (BK01)Wrinkle BlackGloss GrayMetallic GrayGloss BlueGloss GreenGloss RedGloss Yellow

Why use SendCutSend for powder coating?

Powder coating is applied after cutting, bending, or hole operations to provide long-lasting protection and a consistent finish.

One step to a finished part

Skip outsourcing your finish. Powder coating is applied in-house alongside your other services.

Built to take abuse

Resists impact, chemicals, UV, and weather.

Quick turn-around

Our in-house powder coating only adds 3-5 days to production time.

“The quality of work was top-notch. The powder coat finish turned out awesome“.

Geoff Guccione

Available materials for Powder Coating

If a material can hold an electrostatic charge and withstand heat, it can be powder coated. SendCutSend currently offers several grades of aluminum, steel, and stainless steel for our in-house powder coating.

One step to a finished part
Built to take abuse
Looks as good as it performs

5052 H32 Aluminum

10 thicknesses: .063" – .500"

6061 T6 Aluminum

11 thicknesses: .063" – .750"

7075 T6 Aluminum

3 thicknesses: .125" – .250"

4130 Chromoly

5 thicknesses: .050" – 250"

Mild Steel

11 thicknesses: .048" – .500"

304 Stainless Steel

9 thicknesses: .048" – .500"

316 Stainless Steel

4 thicknesses: .060" – .250"

*Hot Rolled A36 Mild Steel is the least favorable material to powder coat. It has a mill scale which is not completely removed in the blasting process, so it is visible after powder is completed.

Added durability in a variety of colors and finishes

Powder coating adds 3-5 days to production. For the fastest lead time, order powder coated parts separately.

BK01

Semi-Gloss Textured Black
C241-BK01
50% Gloss

Gloss Black

Cardinal BK 12/(RAL 9011)
90% Gloss

Matte Black

Black Magic/BK120
0-9% Gloss

Wrinkle Black

Cardinal BK176
10% Gloss

Metallic Gray

Gun Metal 59/95726
75% Gloss

Gloss Gray

138/70046(RAL 7040)
87% Gloss

Gloss White

Tiger Bengal White
149/11111/(RAL 9003)
90% Gloss

Gloss Blue

149/42280/(RAL 5010)
85% Gloss

Gloss Green

149/52900/(RAL 6001)
85% Gloss

Gloss Red

Cardinal RD03/(RAL 3002)
90% Gloss

Gloss Yellow

YL01/(RAL 1018)
90% Gloss

*We do not offer custom colors for powder coating

Upload now for instant pricing

Powder coating adds 3-5 days to production. For the fastest lead time, order powder coated parts separately.

Affordable pricing. Up to 80% off in bulk.

5052 Aluminum .187"

3.5 x 2.5 in

Laser cutting, deburring, powder coating

Qty 1:

$20.69/ea

Qty 100:

$3.31/ea

Cold Rolled Steel .119"

6.5 x 7.5 in

Laser cutting, bending, deburring, dimple forming, hardware insertion, tapping, powder coating

Qty 1:

$73.26/ea

Qty 100:

$17.57/ea

5052 Aluminum .080"

4.8 x 5.8 in

Laser cutting, bending, deburring, hardware insertion, powder coating

Qty 1:

$48.44/ea

Qty 100:

$16.04/ea

Design guidelines for powder coated parts

Following a few basic design guidelines will help ensure your parts coat properly and pass SendCutSend review.

Sizing & hole requirements

Sizing limits apply to flat parts before bending

Min part size (flat)	1″ x 3″ (≥ 3 in² surface area)
Max part size (flat)	30″ x 36″
Required hanging hole	≥ .063″ (1.60 mm)
Min hole / cutout size	≥ .040″ (1.02 mm)
Min hole (laser cut)	≈ 50% of material thickness

Holes smaller than .040″ may fill during coating
Tapped holes are not plugged before coating; expect to chase threads after
Verify min hole sizes for your material in the Material Catalog
Need to check sizes for other services? See our Processing Min/Max Size Charts

What to expect with powder coated parts

Coating thickness: Adds .002″–.005″ per side (.004″–.010″ total). Account for this in areas with tight clearances or small holes.
Tabs / micro joints: Not removed prior to coating. Visible through powder coat. Typically .015″–.030″ wide, ~.010″ tall.
Etching — Single line etching will not be visible. Powder coat fully covers etched lines.
Surface prep — Parts may be media blasted prior to coating.
Fingerprints — Most colors will show fingerprints. Wrinkle black is the exception.
Colors — Standard colors only. No custom color matching.

Additional powder coating resources

If you’re designing parts for powder coating, these resources may help:

Pre-flight checklist

File is in a format that we accept (2D: .dxf, .dwg, .ai, .eps; 3D: .step or .stp)
All holes and cutouts are at least 50% material thickness for laser cut parts
All holes and cutouts are no less than 0.070” for most waterjet cut parts
All holes and cutouts are no less than 0.125” for all CNC routed parts
File is built at a 1:1 scale, preferably in inch or mm units
2D files: all objects on the same layer, text converted to outlines, no open contours, all shapes united or merged, floating interiors bridged or stencilized
3D files: single solid sheet metal body, uniform thickness with a face at every edge, modeled at stock thickness with matching bend specs
All stray points, duplicate lines, empty objects and text areas have been removed