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Online Sheet Cutting Services

Upload your file and we route it to the right machine, fiber laser, waterjet, or CNC router, based on your material and geometry. No machine choice to make.

175+ materials & thicknesses

.015″ to 2.25″ thick

+1-4 days

Production Time

Get instant pricing
View Guidelines
Methods
Pricing
Materials
what to expect
Resources

How we cut your parts

We match every part to the right cutting method based on your material and geometry. Here’s how we sort it.

LAser

Default for metals

Fastest, most precise option for steel, aluminum, stainless, and titanium, plus acrylic and thin gaskets.
Waterjet

For heat-sensitive materials

Cutting with no heat-affected zone, so carbon fiber, phenolic, and rubber keep their properties.
CNC Routing

For plastics, composites, and wood

Cleaner and faster than laser on softer materials, with small tabs that sand off.
  Laser Waterjet CNC Routing
Best for Laser is the fastest, most precise option for metal up to .750″, thin gaskets and acrylic Waterjet cuts cold with no heat-affected zone. Perfect for composites, rubber, and foam CNC routing cuts plastics, composites, and wood cleaner and faster than laser
# of Material options 120 25 32
Thicknesses .015″ to .750″ .040″ to 2.25″ .118″ to .500″
Tolerance ±0.005″ ±0.009″ ±0.005″
Min Internal Hole Size 50% of material thickness .070″ diameter (varies per material and thickness) .125″ diameter (varies per material and thickness) 
Edge & Finish Clean on thin; striations and abrasive edge over .187″, add deburring if cosmetics matter No heat-affected zone; light sandblast texture and small fixturing tabs Smooth; small fixturing tabs sand off
Production Time 1-3 days 2-4 days 1-3 days

“SendCutSend got me my first order the same week I ordered, after years of waiting weeks and spending thousands elsewhere, and helped us crowdfund over $225,000 for our first multi-tool.”

Michael O'Donnell, Goat Tools

Why choose SendCutSend for sheet cutting

Your parts are made in the USA
Reno, NV  •  Paris, KY  •  Arlington, TX.

Tight tolerances

±0.005″ on laser-cut and CNC routed parts, ±0.009″ on waterjet. Machines calibrated daily.

Automatic kerf and nesting

Our software accounts for kerf and nests your parts. No pre-nesting required.

No minimum quantity

Order one part or ten thousand. Up to 80% off in bulk.

Fast turnarounds

Laser and routing ship in 1–3 days. Waterjet ships in 2–4 days. Free shipping in the U.S.

Affordable pricing. Up to 80% off in bulk.

5052 Aluminum .187"

Laser cutting, deburring

3.5 x 2.5 in

Qty 1:

$9.90

/ea

Qty 100:

$3.70

/ea

Carbon Fiber .039"

3.35 x 3.25 in

Waterjet cutting

Qty 1:

$53.42

/ea

Qty 100:

$29.60

/ea

ABS Plastic .125"

CNC routing

3.5 x 3.5 in

Qty 1:

$7.42

/ea

Qty 100:

$2.99

/ea

Pricing examples are general estimates. Upload your file for current instant pricing.

175+ sheet materials in stock

ABS

3 thicknesses: .125" – .234"

ACM Panel (3 finishes)

2 Thicknesses: .118" & .236

Acrylic (10 colors)

6 thicknesses: .063" – .500"

2024 T3 Aluminum

1 thickness: .025"

5052 H32 Aluminum

11 thicknesses: .040" – .500"

6061 T6 Aluminum

12 thicknesses: .040" – .750"

7075 T6 Aluminum

3 thicknesses: .125" – .250"

MIC-6 Aluminum

3 thicknesses: .250" – .500"

AR400

1 thickness: .250"

AR500

5 thicknesses: .119" – .500"

Baltic Birch Plywood

2 thicknesses: .125" – .250"

1075 Spring Steel

Blue Temper in 1 thickness: .015"

Brass

5 thicknesses: .040" – .250"

Carbon Fiber

6 thicknesses: .040" – .197"

Chipboard

1 thickness: .030"

4130 Chromoly

5 thicknesses: .050" – 250"

Copper

5 thicknesses: .040" – .250"

Cork (Gasket Grade)

2 thicknesses: .063" – .125"

CPM MagnaCut Stainless Steel

1 thickness: .155"

Delrin

1 thickness: .125"

G10/FR-4

5 thicknesses: .063" – .375"

G90 Galvanized Steel

4 thicknesses: .030" – .074"

Garlock BLUE-GARD®

1 thickness: .031"

Hardboard

1 thickness: .125"

HDPE

3 thicknesses: .250" – .500"

LE Phenolic

3 thicknesses: .250" – .375"

1095 High Carbon Steel

2 thicknesses: .125" & .187"

MDF

2 thicknesses: .125" – .250"

Mild Steel

12 thicknesses: .030" – .500"

Mylar Clear

2 thicknesses: .005" – .010"

Neoprene Rubber

2 thicknesses: .063" – .125"

Neoprene Fabric Reinforced

2 thicknesses: .063" – .125"

Nitrile Buna-N

2 thicknesses: .063" – .125"

Polycarbonate (2 colors)

3 thicknesses: .118" - .220"

Polyethylene Foam

3 thicknesses: .875" - 2.25"

Polypropylene Clear

1 thickness: .030"

304 Stainless Steel

10 thicknesses: .030" – .500"

316 Stainless Steel

4 thicknesses: .060" – .250"

Grade 2 Titanium

1 thickness: .040"

Grade 5 Titanium

5 thicknesses: .040" – .250"

UHMW

2 thicknesses: .375" – .500"

3M VHB Tape

1 thickness: .045"

Viton FKM Rubber

2 thicknesses: .063" – .125"

How to order

From file to finished part in as little as 24 hours

What to expect on your cut sheet parts

Minimum hole and cutout:
50% material thickness
Materials over .187″ thick will show small striations and an abrasive edge.
Add deburring for a cleaner finish.
Lasers can't cut extremely fine geometry in thick material.
See Guidelines for material specific guidelines.
Internal radius (kerf accounted for):
.032″ (.813mm)
Light sandblast texture along cut edges is normal and part of the abrasive process.
All waterjet parts have small fixturing tabs left on the edges.
Foam and rubber may retain minor surface moisture after processing, parts are dried before shipping.
Minimum hole / inside diameter:
.125″ (.32 mm)
Cuts are 2D perpendicular only. No V-grooves, 3D contours, or partial-depth cuts.
Edges may show small witness marks, steps, or light burning.
Small .1875″-wide fixturing tabs remain on edges, sand to remove.

Helpful resources for sheet cutting

Before you upload your design, take a look at our file preparation guidelines. They cover everything you need to know including file setup, sizing, supported formats, and tips for keeping costs down, so you can get the best results from your custom parts.

Sheet Cutting File Guidelines

Min/Max Part Sizes

Processing Min/Max Part Sizes

Material Selection Guide

Trusted by 100,000+ companies

59.8% of companies in the Fortune 500 use SendCutSend
view testimonials

Sheet Cutting FAQs

Our system selects the cutting method automatically based on your material and design. Most metal parts are laser cut. Plastics, composites, and wood are usually CNC routed. Carbon fiber, G10, phenolic, foams, and most rubbers are waterjet cut. You’ll see the assigned method in your quote.

We accept 2D vector files (.dxf preferred, .dwg, .ai, .eps) and 3D files (.step, .stp). We can’t process STL or raster files (JPEG, PNG, BMP). If you only have raster art, see our conversion tutorials for Illustrator and Inkscape.

  • Laser: ±0.005″ on parts under 12″, ±0.010″ on parts over 12″
  • Waterjet: ±0.009″ in composite materials
  • CNC routing: ±0.005″ in composites, plastics, and wood Per-material tolerance data sheets are available on individual material pages.
  • Laser and CNC routing: 1–3 business days
  • Waterjet: 2–4 business days Add 1–10 days depending on finishing services. See our lead time chart for finishing impact.

No. Order one part or ten thousand. Get up to 80% off in bulk.

We pick the best machine for your material to give you the best edge quality at the best price. If you have a specific reason to request a method, contact us before ordering.

Yes. We cut single prototypes and production runs up to 100,000+ parts on the same automated system. Same pricing model, same lead times, same quality.

All cutting is done in-house at our U.S. facilities in Reno, Nevada; Paris, Kentucky; and Arlington, Texas.

Start your first SendCutSend project today!

Upload your CAD design, or try one of our customizable part templates to get instant pricing on your custom laser cut parts. All delivered to your door in a matter of days.

Upload a CAD file

We accept .ai, .dxf, .dwg, .eps, .stp, and .step

Use our Parts Builder

Customize one of our simple parts templates
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